RM3090E
_51
Engine / Hybrid System
_008396
2AR-FE ENGINE MECHANICAL
_0046874
CYLINDER BLOCK
A
2AR-FE ENGINE MECHANICAL CYLINDER BLOCK REPLACEMENT
PROCEDURE
1.REPLACE RING PIN
- NOTICE:
-
It is not necessary to remove the ring pin unless it is being replaced.
a.
Remove the 12 ring pins.
b.
Using a plastic-faced hammer, install 12 new ring pins.
3.875,0.531 3.969,0.24
3.969,0.24 4.094,0.24
false
3.885,1.729 3.979,1.438
3.979,1.438 4.104,1.438
false
0.167,0.083 0.479,0.24
0.313,0.156
10
false
*a
0.167,1.5 0.479,1.656
0.313,0.156
10
false
*b
6.354,0.885 6.667,1.042
0.313,0.156
10
false
*1
0.802,1.135 0.958,1.333
0.156,0.198
10
false
A
2.552,0.313 2.708,0.51
0.156,0.198
10
false
A
2.51,1.719 2.667,1.917
0.156,0.198
10
false
B
2.188,1.719 2.344,1.917
0.156,0.198
10
false
B
1.896,1.719 2.052,1.917
0.156,0.198
10
false
B
1.604,1.719 1.76,1.917
0.156,0.198
10
false
B
1.302,1.719 1.458,1.917
0.156,0.198
10
false
B
1.292,2.552 1.448,2.75
0.156,0.198
10
false
B
1.583,2.552 1.74,2.75
0.156,0.198
10
false
B
1.875,2.552 2.031,2.75
0.156,0.198
10
false
B
2.167,2.552 2.323,2.75
0.156,0.198
10
false
B
2.49,2.552 2.646,2.75
0.156,0.198
10
false
B
3.333,0.302 3.49,0.5
0.156,0.198
10
false
A
3.333,1.531 3.49,1.729
0.156,0.198
10
false
B
4.156,0.146 4.375,0.344
0.219,0.198
10
false
*c
4.333,0.813 4.542,1
0.208,0.188
10
false
*d
4.146,1.344 4.354,1.521
0.208,0.177
10
false
*e
4.271,1.969 4.458,2.156
0.188,0.188
10
false
*f
*a
*b
*1
A
A
B
B
B
B
B
B
B
B
B
B
A
B
*c
*d
*e
*f
| *1 | Protrusion Height | - | - |
| *a | Upper Side | *b | Lower Side |
| *c | 15 mm (0.591 in.) | *d | 14 mm (0.551 in.) |
| *e | 13 mm (0.512 in.) | *f | 12 mm (0.472 in.) |
- Standard Protrusion Height:
Item Specified Condition A 5.0 to 7.0 mm (0.197 to 0.276 in.) B 4.0 to 7.0 mm (0.157 to 0.276 in.)
2.REPLACE STRAIGHT PIN
- NOTICE:
-
It is not necessary to remove the straight pin unless it is being replaced.
a.
Remove the 14 straight pins.
b.
Using a plastic-faced hammer, install 14 new straight pins.
0.5,0.25 0.813,0.406
0.313,0.156
10
*a
0.5,3.417 0.813,3.573
0.313,0.156
10
*b
3.583,0.271 3.896,0.427
0.313,0.156
10
*c
3.583,1.771 3.896,1.927
0.313,0.156
10
*d
3.583,3.51 3.896,3.667
0.313,0.156
10
*e
5.865,5.625 6.177,5.781
0.313,0.156
10
*1
0.938,4.365 1.094,4.563
0.156,0.198
10
A
2.552,3.698 2.708,3.896
0.156,0.198
10
A
2.656,1.698 2.813,1.896
0.156,0.198
10
B
1.094,0.271 1.25,0.469
0.156,0.198
10
B
1.677,5.177 1.875,5.375
0.198,0.198
10
A
3.5,5.177 3.698,5.375
0.198,0.198
10
B
5.01,4.99 5.167,5.188
0.156,0.198
10
B
5.844,4.99 6,5.188
0.156,0.198
10
B
6.052,4.729 6.208,4.927
0.156,0.198
10
B
6.365,3.594 6.521,3.792
0.156,0.198
10
B
3.865,3.427 4.021,3.625
0.156,0.198
10
B
6.323,1.958 6.479,2.156
0.156,0.198
10
B
3.896,0.417 4.052,0.615
0.156,0.198
10
B
4.094,1.74 4.25,1.938
0.156,0.198
10
B
4.646,1.073 4.802,1.271
0.156,0.198
10
B
5.104,1.708 5.26,1.906
0.156,0.198
10
B
2.135,5.781 2.344,5.979
0.208,0.198
10
*f
1.625,6.49 1.833,6.667
0.208,0.177
10
*g
3.896,5.771 4.104,5.958
0.208,0.188
10
*h
3.438,6.323 3.646,6.5
0.208,0.177
10
*i
*a
*b
*c
*d
*e
*1
A
A
B
B
A
B
B
B
B
B
B
B
B
B
B
B
*f
*g
*h
*i
| *1 | Protrusion Height | - | - |
| *a | Front Side | *b | Rear Side |
| *c | LH Side | *d | Lower Side |
| *e | RH Side | *f | 22 mm (0.866 in.) |
| *g | 10 mm (0.394 in.) | *h | 14 mm (0.551 in.) |
| *i | 6 mm (0.236 in.) | - | - |
- Standard Protrusion Height:
Item Specified Condition A 11.0 to 13.0 mm (0.433 to 0.512 in.) B 5.0 to 7.0 mm (0.197 to 0.276 in.)
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